eBook: Automating Manufacturing Systems; with PLCs
   



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31.3 PROCESS MODELING


There are many process modeling techniques, but only a few are suited to process control. The ANSI/ISA-S5.1-1984 Piping and Instrumentation Diagram (P&ID) standard provides good tools for documenting processes. The symbols used on the diagrams are shown in Figure 451. Note that the modifier used for the instruments can be applied to other discrete devices.



Figure 451 Symbols for Functions and Instruments

The process model is carefully labeled to indicate the function of each of the function on the diagram. Table 2 shows a list of the different instrumentation letter codes.
Table 3: ANSI/ISA-S5.1-1984 Instrumentation Symbols and Identification
LETTER
FIRST LETTER
SECOND LETTER
A
Analysis
Alarm
B
Burner, Combustion
User's Choice
C
User's Choice
Control
D
User's Choice
 
E
Voltage
Sensor (Primary Element)
F
Flow Rate
 
G
User's Choice
Glass (Sight Tube)
H
Hand (Manually Initiated)
 
I
Current (Electric)
Indicate
J
Power
 
K
Time or Time Schedule
Control Station
L
Level
Light (pilot)
M
User's Choice
 
N
User's Choice
User's Choice
O
User's Choice
Orifice, Restriction
P
Pressure, Vacuum
Point (Test Connection)
Q
Quantity
 
R
Radiation
Record or Print
S
Speed or Frequency
Switch
T
Temperature
Transmit
U
Multivariable
Multifunction
V
Vibration, Mechanical Analysis
Valve, Damper, Louver
W
Weight, Force
Well
X
Unclassified
Unclassified
Y
Event, State or Presence
Relay, Compute
Z
Position, Dimension
Driver, Actuator, Unclassified

The line symbols also describe the type of flow. Figure 452 shows a few of the popular flow lines.



Figure 452 Flow Line Symbols and Types

Figure 453 shows some of the more popular sensor and actuator symbols.



Figure 453 Sensor and Actuator Symbols and Types
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