1.1 COSTS ESTIMATES

 

• Cost estimating attempts to estimate to estimate the value put into a product by each operation.

 

• Cost estimates are based on historical records of expenses for equipment.

 

• Costs are made up of a variety of components,

 

 

• Estimated variables for a single product/unit. NOTE: yearly estimates are typically made by management.

 

 

• We can write equations for the simple relationships,

 

 

• We can select a profit using market conditions,

 

 

• We need to estimate the total time for the job using the process plan.

 

 

• We can then include time to find the various costs. There are many ways to do this - this is one possible way.

 

 

• Some costs must be specific to materials used. Depending upon suppliers, shipping, handling, etc. these costs will vary widely. If we use a fairly consistent supplier we can use,

 

 

• We can estimate indirect labor costs using an assumption that most labor types are fairly similar (this is not true but other book keeping problems may encourage this).

 

 

• For continuous-long running jobs (minimal setups) using the process plan time estimates we are already to estimate the direct labor costs.

 

 

• We can estimate direct material costs two ways using the process plan, the AMCE, and quotes from suppliers.

 

 

• Jobs may run in small batches and require setups and multiple steps on a machine. We can do a more detailed cost estimate based on operation steps (using section 5 in the AMCE).

 

 

• If operations at a machine contain multiple steps we can develop a more detailed estimate using the information in section 5 of the AMCE. To do this we need to break each operation down to specific steps. Detail is critical with this method.

 

 

• We can use a tabular format (based on a process plan) to calculate,

 

 

• Consider the example below,

 

******************** find a financial statement

 

**************************** find a simple part design