1.2 READING

 

 

1.2.1 Required Reading In Shea

 

 

1.2.2 Supplemental Reading In Todd et.al.

 

• The following sections must be used for reading in addition to the course notes.

Introduction to Manufacturing Processes

pg. xiii

Cutting Processes

Turning

pg. 153 - Turning/Facing

pg. 101 - Parting/Grooving

pg. 91 - Lathe Boring

pg. 159 - Vertical Boring

pg. 149 - Thread Cutting

pg. 41 - Die Threading

Cutting Methods and Economics

course notes

Drilling

pg. 43 - Drilling

pg. 109 - Reaming

pg. 71 - Horizontal Boring

pg. 79 - Jig Boring

pg. 105 - Precision Boring

pg. 143 - Tapping

Milling

pg. 49 - End Milling

pg. 7 - Arbor Milling

pg. 120 - Routing

pg. 59 - Gear Hobbing

pg. 61 - Gear Milling

pg. 151 - Thread Milling

Sawing

pg. 14 - Band Saws

pg. 28 - Circular Saws

pg. 118 - Reciprocating Saws

Grinding

pg. 137 - Surface Grinding

pg. 35 - Cylindrical Grinding

pg. 73 - Internal Grinding

pg. 21 - Centerless Grinding

Broaching, Filing (optional)

pg. 12 - Filing

pg. 116 - Reciprocating Filing

pg. 16 - Broaching

pg. 65 - Honing

Miscellaneous Processes (optional

pg. 124 - Shaping/Planing

pg. 63 - Gear Shaping

pg. 86 - Lapping

pg. 135 - Superfinishing

Metallurgical

pg. 406 - Annealing

pg. 408 - Stress Relieving

pg. 410 - Tempering

pg. 432 - Quench Hardening

pg. 427 - Induction Hardening

pg. 420 - Carburizing

pg. 416 - Carbon Nitriding

pg. 414 - Age Hardening

Casting

pg. 230 - Green Sand Casting

pg. 221 - Cored Sand Casting

pg. 256 - No-Bake Mold Casting

pg. 263 - Plaster Mold Casting

pg. 267 - Shell Mold Casting

pg. 246 - Investment Casting

pg. 258 - Permanent Mold Casting

pg. 217 - Cold Chamber Die Casting

pg. 235 - Hot Chamber Die Casting

Molding

pg. 240 - Injection Molding

pg. 215 - Blow Molding

pg. 219 - Compression Molding

pg. 271 - Transfer Molding

pg. 265 - Rotational Molding

pg. 223 - Extrusion

pg. 269 - Thermoform Molding

Powdered Metal

pg. 210 - Axial Powder Compaction

pg. 251 - Isostatic Power Compaction

Sheet Metal/Material

pg. 310 - Progressive Roll Forming

pg. 300 - Plate Roll Bending

pg. 274 - Brake Forming

pg. 126 - Shearing

pg. 107 - Punching

pg. 103 - Perforating

pg. 84 - Lancing

pg. 99 - Notching

pg. 97 - Nibbling

pg. 131 - Slitting

pg. 30 - Conventional Blanking

pg. 133 - Steel-Rule-Die Blanking

pg. 54 - Fine Blanking

pg. 315 - Stretch-Draw Forming

pg. 305 - Progressive Die Drawing

pg. 285 - Deep Drawing

Joining/Cutting

pg. 400 - Adhesive Bonding

pg. 380 - Arc Welding

pg. 351 - MIG Welding

pg. 358 - TIG Welding

pg. 389 - Submerged Arc Welding

pg. 356 - Gas Torch Brazing

pg. 370 - Plasma Welding

pg. 384 - Spot Welding

pg. 375 - Projection Welding

pg. 346 - Furnace Brazing

pg. 368 - Dip Soldering

pg. 393 - Wave Soldering

pg. 180 - Gas Torch Cutting

pg. 190 - Plasma Cutting

pg. 364 - Laser Welding

pg. 185 - Laser Cutting

Forming

pg. 279 - Cold Heading

pg. 337 - Upset Forging

pg. 321 - Swaging

pg. 323 - Thread Rolling

pg. 291 - Drop Forging

pg. 295 - Impact Extrusion

pg. 330 - Tube Bending

pg. 335 - Tube Drawing

pg. 339 - Wire Drawing

Painting and Finishing

pg. 452 - Air Gun Spraying

pg. 459 - Electrostatic Painting

pg. 436 - Degreasing

pg. 444 - Solvent Degreasing

pg. 448 - Vapor Degreasing

pg. 446 - Ultrasonic Cleaning

pg. 438 - Chrome Plating

pg. 442 - Phosphate Plating

pg. 454 - Electroplating

pg. 461 - Hot Dip Coating

pg. 463 - Ion Plating

pg. 473 - Vacuum Deposition

Electrical and Chemical Techniques

pg. 168 - Electrical Discharge Machining

pg. 175 - Wire EDM

pg. 173 - EDM Grinding

pg. 198 - Electrochemical Machining

Composites

pg. 228 - Filament Winding

Rapid Prototyping

course notes only

Abrasives

pg. 2 - Abrasive Jet Machining

pg. 122 - SandBlasting

Quality Control, Metrology and the Environment

course notes only

 

 

1.2.3 Supplemental Reading In Kalpakjian

 

• In the text read the following sections, and answer at least the following problems. It is advised that you also ‘skim’ the other problems to identify weak spots in your knowledge.

 

Big Picture - Chapter 0 (pg. 1) - General Introduction

Cutting and Machine Tool - Chapters 20, 21, 22, 23, 24

Casting - Chapters 10, 11, 12

Plastics, Composites and Rapid Prototyping - Chapters 7, 18

Powdered Metallurgy - Chapter 17

Forging, Forming and Rolling of Sheet Metals - Chapters 13, 16

Joining - Chapters 27, 28, 29, 30

Forming of Bulk Metals - Chapters 14, 15

Finishing - Chapters 31, 32, 33, 34

Abrasive, Jet, Chemical, Arc and Beam Cutting - Chapter 25, 26

Competitive Manufacturing - Chapter 38, 39, 40

Quality Control, Metrology and the Environment - Chapters 35, 36, 31, 37

Properties of Metals - Chapters 1, 2, 3, 4, 5, 6